Respond to energy saving and call for corrugated cardboard production line to embark on a green environmental protection journey

The concept of energy saving and environmental protection has long been prevalent in foreign countries, but it is unfamiliar to the Chinese carton industry. Bringing this advanced green environmental protection concept to the Chinese market and actively promoting it, this is what we need to focus on. In recent years, green energy has also gradually entered the carton industry. Many carton production and equipment manufacturers have embarked on the green environmental protection journey, trying to reduce production costs and contribute to sustainable development.

Faced with the large number of orders, small quantities, and fast delivery requirements of corrugated cartons, carton manufacturers must improve the degree of automation and production management of corrugated board production lines to improve quality, improve efficiency, save energy, save manpower, and reduce consumables. , reduce the purpose of waste products. The cost management of corrugated board production lines is very important, reducing production costs and tile lines bear the brunt.

Reduced downtime rates and waste production rates Unusual downtime of corrugated board production lines can generate large amounts of waste products, and can result in reduced production efficiency and increased production costs. Based on the five elements of man, machine, object, law, and ring, find the main reason for stoppage of tile lines, and then solve them one by one. To be specific to tile lines, in order to reduce production costs, we must ensure that production is properly scheduled, and we must try our best to arrange the production of cartons of the same quality as different customers need.

In order to reduce the production cost more effectively, it is also necessary to consider the factors such as the size of the carton to minimize the waste generated from the cardboard line. In addition, a special calculation is also required for the area of ​​the cardboard, which optimizes the area of ​​processing of the cardboard and reduces unnecessary waste of materials. The corrugator scheduling needs to follow the same paper, with the same width of the base paper put together, and the width from wide to narrow, so as to reduce the paper change, change the number of single.

To reduce the shutdown rate, it is necessary to do a good job of maintenance of the tile line equipment, give full play to the performance of the equipment, and improve production efficiency is an effective measure to reduce production costs in disguise. Maintenance is carried out by operators, and equipment and management personnel supervise, especially bearing lubrication of machinery and equipment to ensure that the equipment is running well. Level 2 maintenance is completed by equipment maintenance personnel and assisted by operating personnel. It mainly pays attention to the running, running, leaking of equipment steam and the adjustment of the equipment state. In the refurbishment, the equipment department develops a detailed overhaul plan based on problems in the use of the equipment and implements it.

The day-to-day maintenance of the equipment is very important and it is also a tool with less investment cost but better effect. On the one hand, it can prolong the life of the machine and maintain normal and smooth operation. On the other hand, it also reduces the occurrence of mechanical failures and the appearance of non-defective products. It also saves manpower and material resources. This is also a place to reduce the cost of tile lines. Also pay attention to the rational inventory of equipment spare parts, not only to reduce the capital pressure, but also to ensure the timely maintenance needs to ensure production.

In the process of technological transformation and application of new technologies, the main factor that determines the production capacity of tile lines is “average speed”. At present, many carton equipment manufacturers have adopted new control technologies to optimize the distribution and use of electricity in the production of tile lines. In the same type of tile, the high-speed corrugated board production line can easily achieve the same production capacity without the need of frequent speed changes in production, can save 20% of the power consumption, and greatly reduce the production of waste products, the largest The degree of energy and material consumption in production is reduced.

The stable operation of the tile line ensures that the quality of the produced cardboard is consistent. Not only that, but at the same time the use of maintenance costs is extremely low, which improves the return on investment of the equipment. The use of integrated control panels and man-machine interfaces, such as intelligent and user-friendly design, makes the tile line operation more intuitive and simple, and effectively reduces maintenance costs and labor costs.

The use of a corrugated board production line production management system to control production costs enables more accurate statistics of the production efficiency of the tile lines, synchronization of the speed of the entire production line, and effective reduction of waste products. The use of an automatic splicer for splicing will greatly reduce the waste of the base paper, as well as increase the speed of the vehicle and increase the production efficiency. For cost considerations, at least one automatic splicer should be installed in front of the plywood process. It is necessary to pay attention to the choice of production management system. Because there are many products for various production management of enterprises, how to choose, the focus can not only be the comparison of prices, but how to achieve the purpose of raw material saving, especially the accuracy of paper change. .

In addition, the computer is provided to automatically control the amount of eating paste according to different paper quality and different vehicle speeds, so that the paste gap can be automatically reduced during high-speed operation, and the amount of food paste can be adjusted appropriately when running at low speed. Save 15% of the amount of paste. In addition, for the temperature control part, the computer can also automatically adjust the baking area of ​​the preheating cylinder according to the paper quality and the speed of the carton to ensure the hardness of the paperboard.

Overall, keeping pace with the times and adhering to green packaging are the essential requirements for the development of circular economy, and are powerful measures for establishing a resource-saving society and promoting the harmonious development of man and nature. The corrugated board production line industry needs to understand from the strategic height, and use the overall vision to grasp the importance and urgency of developing circular economy for packaging and environmental protection.